Overview
| CODE | REASON | EFFECT |
| Fault Code: 7193 PID: SPN: 5749 FMI: 1/18 LAMP: Amber SRT: |
The commanded VGT position and exhaust pressure were not met.
|
None on performance. |
Circuit Description
The engine control module (ECM) provides a 5 volt supply to the intake manifold pressure sensor on the sensor supply circuit. The ECM also provides a ground on the sensor return circuit. The intake manifold pressure sensor provides a signal to the ECM on the intake manifold pressure sensor signal circuit. This sensor signal voltage changes based on the pressure in the intake manifold.
The exhaust gas pressure sensor is used to measure exhaust gas pressure in the exhaust manifold. This information is used by the engine control module (ECM) to control emissions and exhaust gas recirculation (EGR) valve operation. The ECM provides a 5 volt supply to the exhaust gas pressure sensor on the sensor supply circuit. The ECM also provides a ground on the sensor return circuit. The exhaust gas pressure sensor provides a signal to the ECM on the exhaust gas pressure sensor signal circuit. This sensor signal voltage changes, based on the pressure in the exhaust manifold.
Component Location
The intake manifold 1 pressure/temperature sensor is located in the air intake manifold.
There are two exhaust gas pressure sensors. The first is located above the front section of the exhaust manifold and the second is located above the rear section of the exhaust manifold. Both are plumbed into the exhaust manifold.
Conditions for Running the Diagnostics
This diagnostic runs when the engine is operating in SCR warm-up mode.
Conditions for Setting the Fault Codes
The Engine Control Module (ECM) detected both the VGT position and the difference of the exhaust pressure and intake manifold pressure are lower than commanded.
Action Taken When the Fault Code is Active
- The ECM illuminates the amber CHECK ENGINE lamp and/or malfunction indicator lamp (MIL) after the diagnostic fails on two consecutive trips.
Conditions for Clearing the Fault Code
- The aftertreatment DPF inlet, aftertreatment DPF outlet, and aftertreatment SCR outlet temperatures must be above 125°C [257°F] and below 210°C [410°F] at keyswitch ON for the diagnostic to run.
- To validate the repair, perform a key cycle, start the engine and run it at high idle for 5 minutes, then let the engine idle for 2 minutes.
- The fault code status displayed by the recommended Cummins® electronic service tool or equivalent will change to INACTIVE immediately after the diagnostic runs and passes.
- The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
- For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
- The “Reset All Faults” command in the recommended Cummins® electronic service tool or equivalent can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.
Shop Talk
Possible causes of this fault code include:
- A malfunctioning intake manifold pressure sensor
- Malfunctioning or damaged exhaust gas pressure sensor.
- A malfunctioning turbocharger
Troubleshooting Summary
Solution: S00004969
Verification
Conditions
- Turn keyswitch ON.
- Connect the recommended Cummins® electronic service tool or equivalent.
Action
- Use the recommended Cummins® electronic service tool or equivalent to read the fault codes.
Specification
Before troubleshooting this fault code, troubleshoot any fault code that is active or has more than one inactive count within the last 25 engine operating hours from the following list:
- Voltage: 3724
- Intake manifold: 122, 123, 124, 125, 2973, 3361
- Exhaust gas pressure: 2373, 2374, 2554
- EGR: 1228, 1867, 1896, 2272, 2349, 2353, 3382, 3383, 3724
- EGR differential pressure: 1866, 2273, 2274
- Turbocharger: 1894, 1898, 2198, 2387, 2449, 2634, 2635, 2636, 5177
- Intake throttle: 175, 176, 177, 3539, 3541, 3542
Linked Solutions
- None
Repair
- Perform a search on the appropriate fault codes.
Validation
- None
Solution: S00011013
Verification
Conditions
- Turn keyswitch OFF.
Specification
- If a leak is found, then proceed to the Repair section.
Linked Solutions
- None
Repair
- Repair or replace the leaking components.
Refer to OEM Service Manual
Validation
- Connect all components
- Connect the recommended Cummins® electronic service tool or equivalent.
- Disable the fault code.
- Operate the engine within the “Conditions for Clearing the Fault Code” found in the Overview section of the troubleshooting procedure.
- Verify that the fault code is no longer active.
- Check ECM Calibration Revision History
- Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
- Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
- Refer to ECM Calibration Revision History Database.
Solution: S00009931
Verification
Conditions
- Turn keyswitch OFF.
Specification
- If a leak is found, then proceed to the Repair section.
Linked Solutions
- None
Repair
Repair or replace only the components that were found to be out of specification.
- Repair or replace the charge air cooler.
- Repair or replace the charge air cooler hoses.
Refer to OEM Service Manual
Validation
- Connect all components
- Connect the recommended Cummins® electronic service tool or equivalent.
- Disable the fault code.
- Operate the engine within the “Conditions for Clearing the Fault Code” found in the Overview section of the troubleshooting procedure.
- Verify that the fault code is no longer active.
- Check ECM Calibration Revision History
- Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
- Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
- Refer to ECM Calibration Revision History Database.
Solution: S00009950
Verification
Conditions
- Turn keyswitch OFF.
Specification
- If the exhaust restriction is not within specification, then a restriction in the exhaust has been detected.
Linked Solutions
- None
Repair
Repair or replace only the components that were found to be out of specification.
- Repair the source of the exhaust restriction.
Validation
- Connect all components
- Connect the recommended Cummins® electronic service tool or equivalent.
- Disable the fault code.
- Operate the engine within the “Conditions for Clearing the Fault Code” found in the Overview section of the troubleshooting procedure.
- Verify that the fault code is no longer active.
- Check ECM Calibration Revision History
- Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
- Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
- Refer to ECM Calibration Revision History Database.
Solution: S00000778
Verification
Conditions
- Turn keyswitch OFF.
- Disconnect the exhaust gas pressure sensor from the engine wiring harness.
- Disconnect the engine wiring harness connector from the ECM.
Action
- Inspect the pins and connectors for damage.
- Measure the resistance between the exhaust gas pressure sensor SIGNAL pin at the exhaust gas pressure sensor engine wiring harness connector and the exhaust gas pressure sensor SIGNAL pin at the engine wiring harness ECM connector.
- Measure the resistance between the exhaust gas pressure sensor SUPPLY pin at the exhaust gas pressure sensor engine wiring harness connector and the exhaust gas pressure sensor SUPPLY pin at the engine wiring harness ECM connector.
- Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
- A malfunctioning engine wiring harness has been detected if the resistance is greater than the following specification: 10 Ω
Linked Solutions
- None
Validation
- Connect all components
- Connect the recommended Cummins® electronic service tool or equivalent.
- Disable the fault code.
- Operate the engine within the “Conditions for Clearing the Fault Code” found in the Overview section of the troubleshooting procedure.
- Verify that the fault code is no longer active.
- Check ECM Calibration Revision History
- Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
- Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
- Refer to ECM Calibration Revision History Database.
Solution: S00000775
Verification
Conditions
- Turn keyswitch OFF.
- Disconnect the engine wiring harness connector from the ECM.
- Disconnect the exhaust gas pressure sensor from the engine wiring harness.
Action
- Inspect the pins and connectors for damage.
- Measure the resistance between the exhaust gas pressure sensor SIGNAL pin at the engine wiring harness ECM connector and all other pins in that connector.
- Refer to the circuit diagram or wiring diagram for connector pin identification.
Specification
- A malfunctioning engine wiring harness has been detected if the resistance is less than the following specification: 100k Ω
Linked Solutions
- None
Validation
- Connect all components
- Connect the recommended Cummins® electronic service tool or equivalent.
- Disable the fault code.
- Operate the engine within the “Conditions for Clearing the Fault Code” found in the Overview section of the troubleshooting procedure.
- Verify that the fault code is no longer active.
- Check ECM Calibration Revision History
- Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
- Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
- Refer to ECM Calibration Revision History Database.
Solution: S00000443
Verification
Conditions
- Connect all components.
- Turn keyswitch ON.
- Connect the recommended Cummins® electronic service tool or equivalent.
Action
- Use the recommended Cummins® electronic service tool or equivalent to read the fault codes.
- Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
- Compare the ECM code and revision number in the ECM to the calibration revision listed in the ECM calibration revision history for applicable changes.
Specification
- If a calibration update for this fault code is available, the ECM calibration revision must be that revision or higher.
Linked Solutions
- None
Repair
- Prior to downloading the ECM calibration, check to see that all job images and all other troubleshooting has been documented as downloading an ECM calibration will remove the fault codes on the ECM.
- Download the updated ECM calibration code.
Validation
- Connect all components
- Connect the recommended Cummins® electronic service tool or equivalent.
- Disable the fault code.
- Operate the engine within the “Conditions for Clearing the Fault Code” found in the Overview section of the troubleshooting procedure.
- Verify that the fault code is no longer active.
- Check ECM Calibration Revision History
- Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
- Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
- Refer to ECM Calibration Revision History Database.
If all steps have been completed and no root cause has been identified, then follow the technical escalation process.