Overview

 

CODE REASON EFFECT
Fault Code: 4163
PID: 
SPN: 5742
FMI: 0/16
LAMP: Amber
SRT: 

 

High internal temperature detected in the aftertreatment diesel particulate filter temperature sensor module.

 

 

Possible reduced engine performance.

Circuit Description

The aftertreatment exhaust gas temperature sensor module is a smart device that communicates with the engine control module via the J1939 data link. The aftertreatment exhaust gas temperature sensor module performs its own internal diagnostics and reports malfunctions back to the engine control module using the J1939 data link. The aftertreatment exhaust gas temperature sensor module is used to measure the aftertreatment diesel oxidation catalyst intake temperature, aftertreatment diesel particulate filter intake temperature, aftertreatment diesel particulate filter outlet temperature, and aftertreatment SCR outlet temperature. The temperature probes are permanently attached to the aftertreatment exhaust gas temperature sensor module and can not be replaced individually.

Component Location

The aftertreatment exhaust gas temperature sensor module is located on the aftertreatment catalyst.

 

Conditions for Running the Diagnostics

This diagnostic runs continuously when the keyswitch is in the ON position or when the engine is running.

Conditions for Setting the Fault Codes

The aftertreatment exhaust gas temperature sensor module reported the internal circuit board temperature was too high.

Action Taken When the Fault Code is Active

  • The ECM illuminates the amber CHECK ENGINE lamp and/or malfunction indicator lamp (MIL) after the diagnostic fails on two consecutive trips.
  • Active and stationary regeneration of the diesel particulate filter will be disabled.
  • Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.

Conditions for Clearing the Fault Code

  • To validate the repair, perform a key cycle, start the engine and let it idle for 1 minute.
  • The fault code status displayed by the recommended Cummins® electronic service tool or equivalent will change to INACTIVE immediately after the diagnostic runs and passes.
  • The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
  • For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
  • The “Reset All Faults” command in the recommended Cummins® electronic service tool or equivalent can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

 

Shop Talk

This fault code indicates the internal temperature of the aftertreatment diesel particulate filter temperature sensor module was too high. Troubleshoot the exhaust system for leaks, missing heat shields, or dirt and debris that could lead to over heating of the aftertreatment diesel particulate filter temperature sensor module.

Solution: S00000926

Verification

Conditions

  • Turn keyswitch OFF.

Action

  • Verify the aftertreatment DPF temperature sensor module is properly mounted.
  • Verify the proper heat shield is mounted over the aftertreatment temperature sensor module.
  • Visually inspect for debris on or around the aftertreatment temperature sensor module.
  • Visually check that no aftermarket shields, flaps, or brackets are mounted too close to the aftertreatment temperature sensor module.
  • Visually inspect for any exhaust leaks which would allow the aftertreatment temperature sensor module to overheat.

Specification

  • If signs of tampering or incorrect installation has been found, then proceed to the Repair section.

Linked Solutions

  • None

Repair

Repair or replace only the components that were found to be out of specification.

  • Relocate and/or secure the aftertreatment DPF temperature sensor module.

Refer to Procedure 019-449

  • Install the proper heat shield (if equipped).

Refer to Procedure 011-032

  • Remove any obstruction in or around the aftertreatment DPF temperature sensor module.

Validation

  • Check ECM Calibration Revision History
  • Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
  • Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
  • Refer to ECM Calibration Revision History Database.
  • Connect all components
  • Connect the recommended Cummins® electronic service tool or equivalent.
  • Operate the engine within the “Conditions for Clearing the Fault Code” found in the Overview section of the troubleshooting procedure.
  • Verify that the fault code is no longer active.

Solution: S00000443

Verification

Conditions

  • Connect all components.
  • Turn keyswitch ON.
  • Connect the recommended Cummins® electronic service tool or equivalent.

Action

  • Use the recommended Cummins® electronic service tool or equivalent to read the fault codes.
  • Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
  • Compare the ECM code and revision number in the ECM to the calibration revision listed in the ECM calibration revision history for applicable changes.

Specification

  • If a calibration update for this fault code is available, the ECM calibration revision must be that revision or higher.

Linked Solutions

  • None

Repair

  • Prior to downloading the ECM calibration, check to see that all job images and all other troubleshooting has been documented as downloading an ECM calibration will remove the fault codes on the ECM.
  • Download the updated ECM calibration code.

Refer to Procedure 019-032

Validation

  • Connect all components
  • Connect the recommended Cummins® electronic service tool or equivalent.
  • Disable the fault code.
  • Operate the engine within the “Conditions for Clearing the Fault Code” found in the Overview section of the troubleshooting procedure.
  • Verify that the fault code is no longer active.
  • Check ECM Calibration Revision History
  • Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
  • Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
  • Refer to ECM Calibration Revision History Database.

If all steps have been completed and no root cause has been identified, then follow the technical escalation process.

× How can I help you?